Case Study: Municipal Control Room Spray Foam Insulation

Client Type: Municipal Facility (Public Infrastructure)Project Type: Control Room / Operations Room Insulation UpgradeLocation: ArizonaContractor: Spray Foam Arizona (DBA of Santa Rosa Construction LLC)Website: https://www.sprayfoam-arizona.com/

Project Overview

Spray Foam Arizona was contracted to upgrade insulation and fire protection in multiple municipal control rooms responsible for monitoring and managing critical public infrastructure systems. These control rooms require tight environmental control, consistent indoor temperatures, fire-resistance, noise reduction, and long-term energy efficiency to support 24/7 operations and sensitive electronic equipment.

The existing structures suffered from poor thermal performance, air leakage, and limited fire-resistance—common issues in Arizona municipal buildings constructed prior to modern energy and life-safety standards.

Project Challenges

• Temperature instability impacting equipment performance and operator comfort

• Air infiltration allowing dust and outside heat into the control room

• High energy demand due to inefficient insulation

• Operational sensitivity – work had to be completed without disrupting municipal services

• Strict safety and documentation requirements typical of government facilities

Solution: Closed-Cell Spray Foam Insulation & Intumescent Fire-Resistive Coatings

Spray Foam Arizona designed and installed an integrated system combining closed-cell spray polyurethane foam (SPF) with a code-compliant intumescent fire-resistive coating to address thermal performance, air sealing, and life-safety requirements.

Why This System Was Selected

• Superior R-value per inch compared to traditional insulation

• Acts as a continuous air and vapor barrier to protect electronics

• Improves humidity control in conditioned spaces

• Adds structural rigidity to wall and roof assemblies

• Intumescent coating provides fire-resistance and code compliance over exposed foam

• Long service life with minimal maintenance

  

  Scope of Work

• Pre-job safety planning and coordination with municipal staff

• Phased scheduling to support multiple active control rooms without service interruption

• Surface preparation and protection of sensitive equipment

• Application of closed-cell spray foam insulation to:

  • Wall cavities

  • Ceiling / roof deck areas

• Application of intumescent fire-resistive coating over exposed foam surfaces

• Wet mil thickness verification and quality control documentation

• Final inspections, cleanup, and site restoration

All work was completed in compliance with municipal safety protocols, fire code requirements, and industry best practices.

Safety & Risk Management

Safety was a top priority due to the active nature of the facility and the presence of municipal employees.

• Daily job hazard analysis (JHA)

• Controlled access to the work area

• Proper PPE and ventilation procedures

• Adherence to Spray Foam Arizona’s documented safety program

• No safety incidents or operational disruptions

Results & Performance Benefits

Energy Efficiency

• Significantly reduced heat gain across all control rooms

• Lower HVAC runtime and improved load balancing

Environmental Control

• Stable interior temperatures critical for 24/7 operations

• Reduced dust and air infiltration

• Improved indoor comfort for operators

Fire & Life Safety

• Code-compliant fire protection achieved through intumescent coatings

• Improved fire-resistance of insulated assemblies

• Enhanced safety for personnel and critical infrastructure

Operational Reliability

• Enhanced protection for sensitive electronic systems

• Reduced risk of overheating or fire-related equipment disruptions

Long-Term Value

• Durable insulation and fire-protection system

• Reduced maintenance, energy, and lifecycle costs for the municipality

Why This Matters for Municipal Facilities

Control rooms, utility buildings, and public infrastructure spaces demand reliability, efficiency, and safety. Spray foam insulation provides municipalities with a solution that:

• Protects mission-critical systems

• Reduces long-term operating costs

• Supports sustainability and energy-efficiency goals

• Minimizes future retrofit needs

Why Spray Foam Arizona

• Arizona KB-1 Dual Licensed Contractor #331359

• Proven experience on municipal and government projects

• Safety-first culture with documented training and compliance

• Expertise in spray foam insulation, roofing, and specialty coatings

• Trusted partner for complex, high-responsibility environments

Project Summary (Quick Facts)

• Facility Type: Multiple Municipal Control Rooms

• Insulation Type: Closed-Cell Spray Foam

• Fire Protection: Intumescent Fire-Resistive Coating

• Primary Benefits: Energy efficiency, air sealing, fire protection, equipment reliability

• Safety Record: Zero incidents

• Completion: Phased, on schedule, no service interruptions

Interested in a similar solution? Spray Foam Arizona works with cities, utilities, and public agencies across Arizona to deliver safe, efficient insulation solutions for critical facilities.

📞 520-252-3823 | ✉️ sprayfoamarizona@gmail.com🌐 https://www.sprayfoam-arizona.com/